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HYDRAULIC CYLINDER FOR CONCRETE MIXERS

Precision hydraulic control for concrete mixers of all sizes. Developed with cutting-edge technology to ensure safe and efficient drum tilting. Maximum durability and reliability in aggressive environments. Dual-lip sealing system eliminates leaks. High-strength chromium-plated rod extends service life significantly.
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The Helesul Hydraulic Cylinder for Concrete Mixers was meticulously designed to meet the most rigorous requirements of concrete discharge applications, from mobile tilting concrete mixers to large-scale industrial production centers. Developed with state-of-the-art manufacturing technology and a highly specialized engineering team, this component ensures continuous and precise operation, minimizing excessive wear and significantly extending the service life of the entire hydraulic system. Helesul, combining decades of consolidated experience in the agricultural and civil construction markets, delivers solutions that maximize operational results, offer extreme reliability, and reduce the total cost of ownership, enabling our partners to overcome with excellence all major challenges on job sites.

cilindro-hidraulico-betoneira
  • TECHNICAL PRODUCT DETAILS
  • APPLICATIONS
  • FUNCTIONALITY AND BENEFITS
  • COMPETITIVE ADVANTAGES
TECHNICAL PRODUCT DETAILS
  • Maximum operating pressure: 300 bar
  • Useful stroke: up to 3000 mm
  • Diameter: 25 mm to 200 mm
  • Working temperature: -20°C to +80°C
  • Finish: Anti-corrosive painting
APPLICATIONS

The equipment is widely used in controlled drum tilting systems in mobile concrete mixers, ensuring precise discharge of concrete at different job site locations with complete control over flow and discharge speed. In large-scale concrete production centers, the cylinder drives high-capacity discharge systems, guaranteeing rapid production cycles and meeting high-volume demands with maximum operational efficiency. Concrete mixers in plants with large-capacity drums (up to 10m³) benefit from the component's robustness and precision, ensuring complete discharge even with dense mixtures and heavy aggregates.

In prefabrication machines, the cylinder drives tilting forms and mixers in production lines for concrete artifacts, blocks, and structural elements, guaranteeing precision in dosing and molding. Mobile pumping equipment integrate the cylinder into concrete pump feeding systems, positioning the drum at the ideal angle for continuous material transfer without operational interruptions.

FUNCTIONALITY AND BENEFITS

The cylinder operates through a double-acting hydraulic system, where fluid pressure alternately acts on the piston faces, generating controlled force for smooth tilting and maximum precision. The high-strength chromium-plated rod provides protection against corrosion and wear, significantly extending service life even in aggressive environments with cement splashes and constant moisture. The dual-lip sealing system eliminates hydraulic oil leaks, reducing maintenance costs and preventing environmental contamination on job sites.

Practical benefits are immediate: adjustable stroke allows precise control of drum discharge angle, ensuring complete concrete flow and minimizing waste. Reinforced SAE 1045 steel construction supports high loads and repetitive impacts, ensuring reliable operation even under intensive work cycles. Assembly with self-lubricating bushes reduces friction at articulation points, decreasing maintenance and providing smooth movements throughout the tilting cycle. Integrated safety locking system prevents accidental drum lowering during maintenance, protecting operators and increasing overall operational safety.

COMPETITIVE ADVANTAGES

Low Lead Time

Helesul has agile manufacturing and logistics processes that guarantee fast deliveries, reducing production downtime and increasing customer competitiveness. We maintain strategic inventory, flexible production, and consolidated logistics partnerships that ensure on-time delivery for all orders, regardless of urgency or specifications.

Specialized Engineering SupportWe offer complete specialized technical support, with dedicated engineers for precise specification, customization according to project requirements, post-sale support, and resolution of complex technical challenges. Our proximity to clients, joint development capability, and training programs allow you to maximize the potential of each implemented solution.

Superior Manufacturing Quality

Our cylinders exceed the durability of conventional models thanks to specialized thermal treatment and high-thickness chromium plating, resulting in 40% longer service life, reducing replacement costs, and increasing return on investment.

Simplified Maintenance

Modular design allows quick replacement of sealing elements without complete equipment disassembly, minimizing downtime and reducing operating costs during preventive maintenance cycles.

Universal Compatibility and Retrofit

Standardized interfaces facilitate retrofit in equipment from various manufacturers, offering upgrade solutions without complex structural modifications, maximizing flexibility in existing machine fleet implementation.

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